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Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

《结构与土木工程前沿(英文)》 doi: 10.1007/s11709-023-0984-8

摘要: This paper presents a case study of the clogging of a slurry-shield tunnel-boring machine (TBM) experienced during tunnel operations in clay-rich argillaceous siltstones under the Ganjiang River, China. The clogging experienced during tunneling was due to special geological conditions, which had a considerably negative impact on the slurry-shield TBM tunneling performance. In this case study, the effect of clogging on the slurry-shield TBM tunneling performance (e.g., advance speed, thrust, torque, and penetration per revolution) was fully investigated. The potential for clogging during tunnel operations in argillaceous siltstone was estimated using an existing empirical classification chart. Many improvement measures have been proposed to mitigate the clogging potential of two slurry-shield TBMs during tunneling, such as the use of an optimum cutting wheel, a replacement cutting tool, improvements to the circulation flushing system and slurry properties, mixed support integrating slurry, and compressed air to support the excavation face. The mechanisms and potential causes of clogging are explained in detail, and the contributions of these mitigation measures to tunneling performance are discussed. By investigating the actual operational parameters of the slurry-shield TBMs, these mitigation measures were proven to be effective in mitigating the clogging potential of slurry-shield TBMs. This case study provides valuable information for slurry-shield TBMs involving tunneling in clay-rich sedimentary rocks.

关键词: slurry-shield TBM     geological investigation     clogging     argillaceous siltstone     TBM performance     mitigation measures    

比能法在渤海海峡隧道TBM 施工中的应用分析

高攀,邹翀

《中国工程科学》 2013年 第15卷 第12期   页码 73-79

摘要:

拟建的渤海海峡隧道采用隧道掘进机(TBM)施工极具挑战性,其中关键之一就是TBM的掘进速率预测问题。在Clem Jones 隧道施工过程中,相关研究人员运用比能法对TBM的可掘性进行了分析及预测,从后期的掘进情况来看比能法的预测结果与实际施工吻合得较好。本文在Clem Jones 隧道和渤海海峡隧道对比分析的基础上,认为运用比能法预测TBM的可掘性同样适用于渤海海峡隧道的TBM施工。

关键词: TBM     比能     凿岩速率指数     掘进速率    

超特长隧洞TBM 集群施工风险管控技术 Article

邓铭江

《工程(英文)》 2018年 第4卷 第1期   页码 112-122 doi: 10.1016/j.eng.2017.07.001

摘要: 主洞划分了18 台隧洞掘进机(TBM)掘进段和34 个钻爆法施工段,施工掌子面多达91 个。该工程不仅对建设管理、风险防控、安全高效施工提出前所未有的挑战,同时也对TBM 及其配套设备的设计、制造、运维提出了更高的要求。

关键词: 超特长隧洞     地质灾害     TBM 集群施工     质量安全     风险防控    

QPSO-ILF-ANN-based optimization of TBM control parameters considering tunneling energy efficiency

《结构与土木工程前沿(英文)》 2023年 第17卷 第1期   页码 25-36 doi: 10.1007/s11709-022-0908-z

摘要: In recent years, tunnel boring machines (TBMs) have been widely used in tunnel construction. However, the TBM control parameters set based on operator experience may not necessarily be suitable for certain geological conditions. Hence, a method to optimize TBM control parameters using an improved loss function-based artificial neural network (ILF-ANN) combined with quantum particle swarm optimization (QPSO) is proposed herein. The purpose of this method is to improve the TBM performance by optimizing the penetration and cutterhead rotation speeds. Inspired by the regularization technique, a custom artificial neural network (ANN) loss function based on the penetration rate and rock-breaking specific energy as TBM performance indicators is developed in the form of a penalty function to adjust the output of the network. In addition, to overcome the disadvantage of classical error backpropagation ANNs, i.e., the ease of falling into a local optimum, QPSO is adopted to train the ANN hyperparameters (weight and bias). Rock mass classes and tunneling parameters obtained in real time are used as the input of the QPSO-ILF-ANN, whereas the cutterhead rotation speed and penetration are specified as the output. The proposed method is validated using construction data from the Songhua River water conveyance tunnel project. Results show that, compared with the TBM operator and QPSO-ANN, the QPSO-ILF-ANN effectively increases the TBM penetration rate by 14.85% and 13.71%, respectively, and reduces the rock-breaking specific energy by 9.41% and 9.18%, respectively.

关键词: tunnel boring machine     control parameter optimization     quantum particle swarm optimization     artificial neural network     tunneling energy efficiency    

关于硬岩隧道掘进机刀盘设计的进一步研究

Jamal Rostami, Soo-Ho Chang

《工程(英文)》 2017年 第3卷 第6期   页码 892-904 doi: 10.1016/j.eng.2017.12.009

摘要:
在隧道项目中,隧道掘进机(TBM)能否顺利施工取决于TBM 系统所有部件(从刀具到后备系统)能否正常运转,并取决于全部机车车辆的配合。而在整个TBM 系统中,刀盘是影响TBM 施工效率最为关键的因素。刀盘的设计影响到掘削效率、刀盘平衡、刀具使用寿命、主轴承/ 齿轮箱维护、出渣效果、面刀和边刀/ 排渣铲斗的磨损情况。

关键词: TBM 刀盘设计     刀盘布置     盘形滚刀     刀具布置形式     TBM 效率    

异形掘进机设计制造关键技术研究及工程应用

李建斌

《工程(英文)》 2017年 第3卷 第6期   页码 905-914 doi: 10.1016/j.eng.2017.12.002

摘要:
随着地下空间开发进程的加快,越来越多的大型掘进机(TBM)应用于地下工程开挖。目前,常规TBM 已无法完全满足地下工程对断面形式和空间利用率的追求,异形TBM 成为理想断面开挖设备成为市场新的增长点。本文首先介绍了异形TBM 的技术特点及发展现状,然后结合典型工程与工法创新,针对矩形顶管和马蹄形TBM 开展了盾体结构设计优化、多刀盘联合开挖、异形管片拼装、黄土地层渣土改良等多项关键技术研究,为异形断面TBM 的设计、制造和施工提供了一套可行的解决方案。相关工程实践表明,采用针对性设计、制造的异形TBM,在施工进度、地表沉降控制和空间利用等方面具有巨大优势。

关键词: 异形TBM     矩形顶管机     马蹄形TBM     地下空间开发    

TBM施工隧洞不良地质超前预报实践——以吉林省中部城市引松供水工程为例 Article

李术才, 聂利超, 刘斌

《工程(英文)》 2018年 第4卷 第1期   页码 131-137 doi: 10.1016/j.eng.2017.12.010

摘要:
由于隧洞掘进机(TBM)施工具有快速、安全、高效的显著优势, 采用TBM 施工的隧洞越来越多。然而,TBM 施工对地层的适应性较差,在施工过程中遭遇的诸如溶洞、断层或破碎带等不良地质,往往会造成突水突泥、塌方、卡机等灾害,严重危及施工安全。针对TBM 施工隧洞的复杂环境,本文以吉林引松供水工程TBM 施工隧洞为依托,综合运用地质分析、三维激发极化与地震超前地质预报方法,提出了适用于TBM 隧洞施工期的综合超前地质预报技术体系,对TBM 施工隧洞掌子面前方的溶洞避免了隧洞突水突泥、塌方、卡机灾害的发生,对于TBM施工隧洞不良地质超前预报与TBM 安全高效掘进具有一定借鉴意义。

关键词: TBM 隧洞     综合超前预报     地质分析     三维激发极化法     地震法     不良地质体    

中国隧道及地下工程修建技术

王梦恕,谭忠盛

《中国工程科学》 2010年 第12卷 第12期   页码 4-10

摘要:

主要介绍了我国隧道与地下工程的设计理论及方法、钻爆法隧道施工技术、盾构隧道施工技术和TBM(tunnel boring machine)施工技术等

关键词: 隧道     地下工程     设计理论     钻爆法     盾构与TBM   

渤海海峡隧道TBM 施工风险评估及关键风险对策探讨

李达,洪开荣,谭忠盛

《中国工程科学》 2013年 第15卷 第12期   页码 95-100

摘要: 分析了影响风险等级的关键风险为隧道掘进机(TBM)主轴承制造风险、突水突泥风险和施工通风风险,并根据这些风险的特征提出了风险对策建议和尚需解决的关键问题,为渤海海峡隧道的决策提供参考,同时也为跨海隧道的规划

关键词: 渤海海峡隧道     层次分析法     模糊评价     风险评估     风险对策    

Realtime prediction of hard rock TBM advance rate using temporal convolutional network (TCN) with tunnel

Zaobao LIU; Yongchen WANG; Long LI; Xingli FANG; Junze WANG

《结构与土木工程前沿(英文)》 2022年 第16卷 第4期   页码 401-413 doi: 10.1007/s11709-022-0823-3

摘要: Real-time dynamic adjustment of the tunnel bore machine (TBM) advance rate according to the rock-machine interaction parameters is of great significance to the adaptability of TBM and its efficiency in construction. This paper proposes a real-time predictive model of TBM advance rate using the temporal convolutional network (TCN), based on TBM construction big data. The prediction model was built using an experimental database, containing 235 data sets, established from the construction data from the Jilin Water-Diversion Tunnel Project in China. The TBM operating parameters, including total thrust, cutterhead rotation, cutterhead torque and penetration rate, are selected as the input parameters of the model. The TCN model is found outperforming the recurrent neural network (RNN) and long short-term memory (LSTM) model in predicting the TBM advance rate with much smaller values of mean absolute percentage error than the latter two. The penetration rate and cutterhead torque of the current moment have significant influence on the TBM advance rate of the next moment. On the contrary, the influence of the cutterhead rotation and total thrust is moderate. The work provides a new concept of real-time prediction of the TBM performance for highly efficient tunnel construction.

关键词: hard rock tunnel     tunnel bore machine advance rate prediction     temporal convolutional networks     soft computing     construction big data    

Performance-based and performance-driven architectural design and optimization

Xing SHI

《结构与土木工程前沿(英文)》 2010年 第4卷 第4期   页码 512-518 doi: 10.1007/s11709-010-0090-6

摘要: As the architecture, engineering, and construction (AEC) industry is marching into the sustainable and low-carbon era, the performance of architecture has drawn more attention than ever. Simulation technology has made quantified analysis of architectural performance possible and, therefore, directly enables architects and engineers to incorporate performance analysis into the design work flow. It is argued that performance-based and performance-driven architectural designs differ in that the latter involves computer-aided optimization technique so that the performance can be used as the criteria to truly “drive” the design. The paper starts with a brief introduction of performance issues in architectural design, followed by a review of the evolution of performance-based architectural design. The concept of performance-driven architectural design is presented, and some design projects and research work are reviewed. The driving engine, i.e., optimization technique, and its application in architectural design is discussed. Challenges to making performance-driven design a common practice are explained, and a schematic of integrated performance-based/driven architectural design software is proposed.

关键词: performance     optimization     architectural design     simulation     sustainability    

Flexural and longitudinal shear performance of precast lightweight steel–ultra-high performance concrete

《结构与土木工程前沿(英文)》 2023年 第17卷 第5期   页码 704-721 doi: 10.1007/s11709-023-0941-6

摘要: In this study, the flexural and longitudinal shear performances of two types of precast lightweight steel–ultra-high performance concrete (UHPC) composite beams are investigated, where a cluster UHPC slab (CUS) and a normal UHPC slab (NUS) are connected to a steel beam using headed studs through discontinuous shear pockets and full-length shear pockets, respectively. Results show that the longitudinal shear force of the CUS is greater than that of the NUS, whereas the interfacial slip of the former is smaller. Owing to its better integrity, the CUS exhibits greater flexural stiffness and a higher ultimate bearing capacity than the NUS. To further optimize the design parameters of the CUS, a parametric study is conducted to investigate their effects on the flexural and longitudinal shear performances. The square shear pocket is shown to be more applicable for the CUS, as the optimal spacing between two shear pockets is 650 mm. Moreover, a design method for transverse reinforcement is proposed; the transverse reinforcement is used to withstand the splitting force caused by studs in the shear pocket and prevent the UHPC slab from cracking. According to calculation results, the transverse reinforcement can be canceled when the compressive strength of UHPC is 150 MPa and the volume fraction of steel fiber exceeds 2.0%.

关键词: precast steel–UHPC composite beam     flexural performance     longitudinal shear performance     parametric study     transverse reinforcement ratio    

Experimental research on cyclone performance at high temperature

LI Wenqi, CHEN Jianyi

《机械工程前沿(英文)》 2007年 第2卷 第3期   页码 310-317 doi: 10.1007/s11465-007-0055-1

摘要: To predict the influence of operating temperatures on cyclone performance, an experimental investigation was conducted on particle separation in a reverse flow, tangential volute-inlet cyclone separator with a diameter of 300 mm and with air heated up to 973 K. The test powder silica has a mass median diameter of 10 um, while inlet velocity range was 12-36 m/s. Both the separation efficiency and pressure drop of the cyclone were measured as a function of the inlet velocity and operating temperature. At the same inlet velocity, both the separation efficiency and pressure drop decrease with increasing temperature. In addition, optimum inlet velocity, at which the cyclone has its highest separation efficiency, tends to increase with a rise in temperature. An analysis on our own data and published results has shown that the fractional efficiency of a cyclone is a definite function of dimensionless numbers such as the Stokes number, the Reynolds number, the Froude number, dimensionless cyclone inlet area, and dimensionless outlet diameter. A nondimensional experimental correlation of the cyclone performance, including the influence of temperature, was obtained on the basis of our own previous work. The prediction of the influence of temperature on separation efficiencies and pressure drops is in fairly good agreement with experimental results.

关键词: diameter     definite function     nondimensional experimental     cyclone performance     influence    

Comparison of indices for stiffness performance evaluation

Giuseppe CARBONE, Marco CECCARELLI,

《机械工程前沿(英文)》 2010年 第5卷 第3期   页码 270-278 doi: 10.1007/s11465-010-0023-z

摘要: This paper addresses the problem of a numerical evaluation of the stiffness performance for multibody robotic systems. An overview is presented with basic formulation concerning indices that are proposed in literature. New indices are also outlined. Stiffness indices are computed and compared for a case study. Results are used for comparing the effectiveness of the stiffness indices. The main goal is to propose a performance index describing synthetically the elastostatic response of a multibody robotic system and also for design purposes.

关键词: robotics     stiffness     performance indices    

Performance of steel bridge deck pavement structure with ultra high performance concrete based on resin

《结构与土木工程前沿(英文)》 2021年 第15卷 第4期   页码 895-904 doi: 10.1007/s11709-021-0759-z

摘要: This research investigated a pavement system on steel bridge decks that use epoxy resin (EP) bonded ultra-high performance concrete (UHPC). Through FEM analysis and static and dynamic bending fatigue tests of the composite structure, the influences of the interface of the pavement layer, reinforcement, and different paving materials on the structural performance were compared and analyzed. The results show that the resin bonded UHPC pavement structure can reduce the weld strain in the steel plate by about 32% and the relative deflection between ribs by about 52% under standard axial load conditions compared to traditional pavements. The EP bonding layer can nearly double the drawing strength of the pavement interface from 1.3 MPa, and improve the bending resistance of the UHPC structure on steel bridge decks by about 50%; the bending resistance of reinforced UHPC structures is twice that of unreinforced UHPC structure, and the dynamic deflection of the UHPC pavement structure increases exponentially with increasing fatigue load. The fatigue life is about 1.2 × 107 cycles under a fixed force of 9 kN and a dynamic deflection of 0.35 mm, which meets the requirements for fatigue performance of pavements on steel bridge decks under traffic conditions of large flow and heavy load.

关键词: steel bridge deck pavement     ultra-high-performance concrete     epoxy resin     composite structure     bending fatigue performance    

标题 作者 时间 类型 操作

Clogging of slurry-shield tunnel-boring machine drives in sedimentary soft rock: A case study

期刊论文

比能法在渤海海峡隧道TBM 施工中的应用分析

高攀,邹翀

期刊论文

超特长隧洞TBM 集群施工风险管控技术

邓铭江

期刊论文

QPSO-ILF-ANN-based optimization of TBM control parameters considering tunneling energy efficiency

期刊论文

关于硬岩隧道掘进机刀盘设计的进一步研究

Jamal Rostami, Soo-Ho Chang

期刊论文

异形掘进机设计制造关键技术研究及工程应用

李建斌

期刊论文

TBM施工隧洞不良地质超前预报实践——以吉林省中部城市引松供水工程为例

李术才, 聂利超, 刘斌

期刊论文

中国隧道及地下工程修建技术

王梦恕,谭忠盛

期刊论文

渤海海峡隧道TBM 施工风险评估及关键风险对策探讨

李达,洪开荣,谭忠盛

期刊论文

Realtime prediction of hard rock TBM advance rate using temporal convolutional network (TCN) with tunnel

Zaobao LIU; Yongchen WANG; Long LI; Xingli FANG; Junze WANG

期刊论文

Performance-based and performance-driven architectural design and optimization

Xing SHI

期刊论文

Flexural and longitudinal shear performance of precast lightweight steel–ultra-high performance concrete

期刊论文

Experimental research on cyclone performance at high temperature

LI Wenqi, CHEN Jianyi

期刊论文

Comparison of indices for stiffness performance evaluation

Giuseppe CARBONE, Marco CECCARELLI,

期刊论文

Performance of steel bridge deck pavement structure with ultra high performance concrete based on resin

期刊论文